Types of thermal oxidizers: Choose the Best
Table of Contents
Thermal oxidizers are used in many industries, but their function is not always well known. Thermal oxidizers have three types: electric thermal oxidizer, steam thermal oxidizer, and catalytic thermal oxidizer. The electric thermal oxidizer doesn’t use any other kind of fuel to operate, while the other two need a primary fuel source to produce heat for them to work. A catalytic thermal oxidizer uses chemical reactions or catalysts to create warmth, while steam thermal oxidation needs water as its primary fuel source. Which one should you choose? Read through this blog post for more information!
Which type of thermal oxidizer is best for your process needs?
Here is a look at the different types of thermal oxidizers and their benefits.
Electric Thermal Oxidizer: The electric thermal oxidizer uses electricity to heat the air, which then causes the oxidation reaction to occur. This type of thermal oxidizer is best for processes that require high temperatures, such as those involving solvents or plastics. It is also the most common type of thermal oxidizer; however, it does not work well for processes that require low temperatures. These types of thermal oxidizers can usually be found in many industries such as:
– Food and Beverage Processing
– Pharmaceuticals
– Paints and Coatings
– Polymers and Plastics
What are the different types available today, and how do they work?
There are many types of thermal oxidizers available to buy. Thermal oxidizer electric is the most common type, but some prefer other options. Some other alternatives include:
– rotary kiln – a more expensive alternative with better performance and higher capacity than an electric thermal oxidizer
– pyrolytic incinerator – this type of thermal oxidizer uses heat to break down organic material and is best for small-scale operations
– catalytic incinerator – this type of thermal oxidizer uses a catalyst to speed up the oxidation process
Each type of thermal oxidizer has its advantages and disadvantages. It’s essential to choose the right one for your specific needs
Which type of thermal oxidizer is right for your business?
“An afterburner oxidizes the flue gases by burning them in excess air. The heat from the combustion process is usually used to preheat boiler feedwater or other hot fluids.”
– Afterburners are typically not preferred because they have high fuel consumption rates and poor thermal efficiency levels. For this reason, businesses that are looking for a more cost-effective and efficient oxidizer should explore other options.
“Recuperative T. oxidizers use the heat from the hot flue gases to preheat the incoming air. This type of oxidizer is very popular because it has a high thermal efficiency level.”
– Recuperative T. oxidizers are often used when a business is looking to reduce its emissions further by recycling the heat from the flue gas.
“Catalytic T. oxidizers use a catalyst to remove harmful smoke and fumes.”
– Catalytic T. oxidizers are very effective in reducing a wide range of pollutants, but they require large amounts of electric power to operate.
“Regenerative T. oxidizers use a ceramic bed media to remove pollutants from the exhaust gas stream.”
– Regenerative T. oxidizers can achieve high destruction efficiencies while minimizing electric power consumption. They are also capable of handling large amounts of air volume.
How much will a new thermal oxidizer installation cost your business?
– thermal oxidizers can cost anywhere from $50,000 to over $500,000, depending on the type and size of the unit.
– Some factors that will affect the price of a new thermal oxidizer installation include the amount of gas to be treated, the desired destruction efficiency, and local permitting requirements.
Thermal oxidizers, also known as TO oxidizers, remove harmful pollutants from the exhaust gas stream. By another classification, There are four thermal oxidizers: afterburner, recuperative, catalytic, and regenerative. Each has its unique benefits and applications depending on your business needs. Which type is best for you?
– Afterburners have high fuel consumption rates and poor thermal efficiency levels.
– Recuperative oxidizers use the heat from the hot flue gases to preheat the incoming air, which results in a high thermal efficiency level.
– Catalytic oxidizers use a catalyst to remove harmful smoke and fumes, but they require large amounts of electric power
How can you ensure that your thermal oxidizer meets all environmental regulations?
The electric thermal oxidizer is just one type of thermal oxidizer. There are also gas-fired thermal oxidizers and regenerative thermal oxidizers. Each type of thermal oxidizer has its benefits and drawbacks, so it’s essential to choose the right style for your process.
With so many different thermal oxidizers, it can be tough to choose the best one for your process. But this article will help you determine which type is right for your needs and what factors should go into that decision. If you’ve been considering investing in a new thermal oxidizer but aren’t sure where to start, read on! We hope our guide helps you find the perfect option with just a few short paragraphs. To learn more about how we can assist with selecting the best system for your application, contact us today!
